Oversized Pallets
Request A Quote
Built Big, Built Right, Built by Troymill
When your product footprint exceeds a standard 48 × 40, you need a pallet partner that can scale right alongside it. Troymill engineers and manufactures oversized wooden pallets up to 48 feet long and 100 inches wide, delivering the stability heavy and irregular loads demand, without the lag time or sky-high price you might expect.
From turbine blades and press frames to transformer housings and mega-coils, we’ve seen and shipped it all. Every board is milled, assembled, and quality-checked on our 50-acre Ohio campus, so you get tight tolerances, certified load ratings, and a delivery window you can stake your schedule on.
Why Oversized Pallets Matter
Challenge | How an Oversized Pallet Solves It |
Massive equipment that overhangs a standard deck | Custom length and width keep the center of gravity low and stable. |
Heavy point loads that crush lightweight skids | Beefed-up deck boards and double-thick stringers resist deflection. |
Export regulations for machinery & coil loads | ISPM 15 heat-treated oversized units clear customs in one piece. |
Industries we support include industrial machinery, food-grade products, aerospace tooling, transformer housings, press brakes, large coils, and wind energy components.
Troymill’s Oversized Pallet Capabilities at a Glance
Spec | Troymill Capacity |
Max Length | 48 ft (four-way or two-way entry) |
Max Width | 100 in |
Stringer or Block | Both; stringers up to 2″ thick, blocks up to 6″ |
Deck Stock | SYP, SPF, mixed hardwood; 1″–2″ thickness |
Fastening | High-speed Viking auto nailers + hand stations for unique patterns |
Volume | Prototypes to full truckloads—same line, same crew |
Designed in Software, Proven on Your Dock
Every custom footprint is run through our Pallet Design System (PDS). The software models bending, shear, and safe working load before a single board is cut, so you know the pallet will clear forklifts, conveyors, and racking on day one, with no trial-and-error or extra expense.
Build Options & Value-Adds
- Heat-Treatment — 56 °C / 30 min cycles, ALSC-approved stamp & digital certificate.
- Lead-edge Chamfers — Smoother entry onto roller beds or stretch-wrap lines.
- Banding Notches — Recessed strap channels protect coils and painted parts.
- Branding & Color Codes — Stencils or spray coats for quick plant ID.
- Multi-drop Cribbing — Add blocks or risers so rig crews can sling from below.
Logistics Without Headaches
Troymill’s owned fleet of 48’ and 53’ flatbeds, dry vans, and box trucks moves oversized pallets across the Midwest, Southeast and Mid-Atlantic on your schedule. Need national coverage? We’ll consolidate stackable skids and schedule carrier partners so every square foot of trailer space pays off.
Frequently Asked Questions
Standard designs ship within 7-10 business days; first-time prototypes require an additional 2 business days for approval.
Yes. PDS outputs a load rating, and we can provide stamped engineer letters on request.
A modest surcharge covers extra kiln cycle time; exact pricing depends on footprint.
Send the load drawings—our hand-build crew tackles single pieces up to 10,000 lbs.
Ready to Go Beyond 48 × 40?
Please send us your load dimensions, total weight, and any specific handling requirements. We’ll model the pallet, quote options, and schedule production—so your oversized product ships safely, securely, and on time.
Pride in Everything
Troymill pride means integrity, hard work and exceptional service each and every day, for each and every customer.
Above all else is our concern for quality and care taken in everything we do. Every member of the Troymill team, from management and foremen to our Amish craftsmen, takes their performance to heart and seeks new ways to better serve our customers.
Only by taking immense pride in every aspect of our work can we build and maintain strong, long-lasting relationships with our customers, suppliers, and employees.
